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Resin-Coated Aluminium Paste: Why It Offers Superior Performance in Modern Coatings

2025 / 11 / 25

Resin-coated aluminium paste is becoming a preferred solution in high-performance coatings due to its stability, gloss, and compatibility advantages. By adding a protective resin layer to aluminium flakes, manufacturers can significantly improve safety, durability, and visual effect—making it ideal for both industrial and automotive applications.


What Is Resin-Coated Aluminium Paste?

Resin-coated aluminium paste is produced by encapsulating aluminium flakes with a polymer resin—often acrylic, epoxy, polyester, or polyurethane.
This coating forms a barrier that enhances oxidation resistance, improves dispersion, and provides stronger compatibility with various coating systems.

Key benefits include:

  • Higher chemical resistance

  • Smoother metallic appearance

  • Better storage stability

  • Safer processing with reduced hydrogen reaction risk


Advantage 1 – Superior Stability & Anti-Corrosion Performance

Resin-coated aluminium paste isolates aluminium flakes from moisture and alkaline systems.
This prevents common issues found in conventional aluminium pastes, including:

  • Hydrogen generation

  • Darkening of metallic color

  • Loss of brightness

Why it matters:
Industries using water-based or acidic coatings gain a safer, longer-lasting metallic effect.


Advantage 2 – Excellent Dispersion & Lower Risk of Agglomeration

Traditional aluminium pastes can suffer from flocculation or agglomeration during mixing.
Resin-coated aluminium paste improves:

  • Initial dispersion (faster and easier mixing)

  • Long-term stability (reduced flake clustering)

  • Compatibility with both oil-based and water-based systems

This leads to a more uniform metallic effect and a smoother surface finish.


Advantage 3 – Enhanced Orientation & High Gloss Effects

The resin layer helps aluminium flakes align better during film formation.
As a result, the coating displays:

  • Stronger metallic brilliance

  • Higher reflectivity

  • Improved “silver-dollar” orientation

  • More consistent brightness across large surfaces

This makes resin-coated aluminium paste ideal for automotive coatings, industrial paints, and high-end decorative finishes.


Applications & Performance Comparison

Category Resin-Coated Aluminium Paste Conventional Aluminium Paste
Stability Excellent Moderate
Water-Based Compatibility Strong Weak
Metallic Gloss Higher Standard
Dispersion Faster & Uniform Requires more additives
Corrosion Resistance Strong Limited
Safety (H₂ Reaction) Very Low Risk Higher Risk

Typical Industries Using Resin-Coated Aluminium Paste:

  • Automotive basecoats

  • Industrial protective coatings

  • High-grade appliances

  • Powder coatings

  • Water-based metallic paints


Frequently Asked Questions

Q1: Is resin-coated aluminium paste suitable for water-based coatings?
Yes. The resin layer greatly increases water resistance and prevents hydrogen reaction, making it ideal for water-based systems.

Q2: Does it cost more than standard aluminium paste?
Yes—slightly. However, improved stability, longer shelf life, and enhanced gloss often reduce total formulation cost.

Q3: Can resin-coated aluminium paste replace non-coated aluminium paste in all applications?
Not always. Some low-cost, low-performance coatings still prefer uncoated types. But for high-end or water-based coatings, resin-coated is the best choice.


Call to Action

Resin-coated aluminium paste offers unmatched stability, gloss, and compatibility—making it the preferred choice for next-generation coatings. If your application demands premium metallic effects, better dispersion, and long-term performance, resin-coated aluminium paste delivers a clear advantage.

For high-quality resin-coated aluminium paste with customizable particle size, gloss level, and coating options, contact ZHANGQIU METALLIC PIGMENT CO., LTD today.

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